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Process Operation Training Course

Course designed for new local operator

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This program covers the basic Plant Operation requirements for Operation mechanical equipment common to Power Plants and Water Desalinisation Plants and is expected to work in fields related to industry and support services..

Basic Alignment

Motors & Motor Controls

Pump Operation and Maintenance

Course Objective

Compliance with the technical professional standard required in the national industry for Plant Operators. The program supports training in Basic English language competencies, personal safety, practical safety, behavioral skills and teamwork. The program also includes the management, use, Operation and troubleshooting of Power Plants and Water Desalinization Plants and is expected to work in fields related to industry and support services., To ensure quality, the programs included …

Main Topics and Curriculum

Understanding the concepts of Power and Desalination Plants.
Understanding the concepts of all plant systems and Equipment
Applying safety techniques and procedures while working in an industrial environment.
Understanding equipment drawings, parts lists, and schematic diagrams
Specification of basic components such as pumps. Heat exchangers. Compressors, Plant equipment, etc
Equipment documentation
Checking the components in the field with related documents
Understanding the operation procedures
Understanding the boiler and Steam and Gas turbine equipment and systems
Identifying and maintaining control valve types
Troubleshooting of rotating equipment
Mechanical and workshop practice
Principles of Desalination and other rotating equipment

Curriculum

Trimester 1

Code	Course Title
ENG 101	English Language -1
TCC 101	Health and Safety -1
TCC 102	Elementary Science
TCC 103	Fundamentals of Power Generation part-1
TCC 104	Fundamentals of Power Generation part-2
	Plant Visit

Trimester 2

Code	Course Title
ENG 201	English Language -2
TCC 201	Health and Safety -2
TCC 202	Hand and Power Tools
TCC 203	Workshop Practice
TCC 304	Introduction To the Power Plants
	Plant Visit

Trimester 3

Code	Course Title
ENG 301	English Language -3
TCC 301	Health and Safety -3
TCC 302	Plant Equipment -1
TCC 303	Plant Equipment -2
TCC 304	Electrical Fundamentals
TCC 305	Power Generation -1
TCC 306	Power Generation -2
TCC 307	Overview of Desalination
TCC 308	Introduction to Plant Drawings
	Plant Visit

Trimester 4

Code	Course Title
ENG 401	English Language -4
OTC 401	Health and Operation Safety
OTC 402	Mechanical Equipment Troubleshooting
OTS 402	Simulation Of Pumps & Compressor
OTC 403	Mechanical Equipment - 1
OTC 404	Mechanical Equipment - 2
OTC 405	Valve Operation
OTS 405	Simulation Of Valves and Fluid Flow
OTC 406	Plant Instrumentation
OTL 406	Simulation Of Instrumentation and PC
OTL 407	Heat Exchangers
	Plant Visit

Trimester 5

Code	Course Title
ENG 501	English Language -5
OTC 501	Health and Safety in the power Plant
OTC 502	Lubrication
OTC 503	Operation of Boiler Utility systems
OTC 504	Boiler Operation
OTS 504	Simulation Of Boiler
OTC 505	Operation of Turbine Utility systems
OTS 505	Simulation Of Steam Turbine
OTC 506	Turbine Operation
OTS 506	Simulation Of Combined cycle
	Plant Visit

Trimester 6

Code	Course Title
ENG 601	English Language -6
OTC 601	Health and Safety
OTC 602	Steam Boiler Shutdown
OTC 603	Steam Turbine Shutdown
OTL 603	Optional Power Generation Mo. S220A
OTC 604	Cooling Water
OTS 604	Simulation Of Cooling Water
OTS 604	Desalination Fundamentals
OTC 605	Desalination -1
OTC 607	Desalination -2
OTS 607	Simulation Of Heat Exchangers and RO
	Plant Visit